Welcome to EMMo - Manufacturing Execution System

Your comprehensive solution to optimize production efficiency, lower costs, and improve transparency.

Features

  • Production Planning - Plan production schedules with real-time data from machines.
  • Machine Data Tracking - Automatically collect and display production data in various reports, including scrap, downtime, and efficiency reports.
  • OEE Dashboard - Interactive dashboard displaying the best and worst OEE in a Pareto chart, helping you identify areas for improvement.
  • Maintenance Planning - Schedule and track maintenance activities, ensuring smooth production.
  • Operator Training & Qualification Tracking - Track operator qualifications and manage training schedules, ensuring only qualified operators work on the machines.
  • Smart Electronic Kanban - Automatically send material requests to the warehouse and track orders with barcode-based kanban tracking.
  • Real-Time Alerts - React quickly to issues as operators receive real-time alerts for scrap, downtime, and performance issues.
  • Production Load Forecasting - Predict future operator needs based on production load, helping you optimize staffing levels.

Installation

EMMo is a comprehensive system consisting of multiple applications designed to optimize production management. It includes:

  • Web Application - Accessible from any device on your intranet.
  • Desktop Application - Dedicated for shopfloor devices, used for real-time interaction and data collection.
  • Server-Side Services - Ensure real-time data processing and synchronization across the system.

The entire system is designed to run within an intranet environment, ensuring maximum security for your production data. To install EMMo, you need the following:

  1. A server with a virtual machine capable of hosting the EMMo system.
  2. The system does not require an internet connection, as it is built to operate solely within your secure intranet.
  3. Install the web and desktop applications, as well as the necessary services on the server for real-time data manipulation.
  4. Our custom solution ensures that real-time data can be collected from machines of any age, and even from semi-automated processes.
  5. The system also supports manual data entry for processes that rely on operator actions (such as visual inspections).

Once installed, your team will have access to all the real-time data needed to monitor, manage, and optimize production.

Expected Benefits

  • Improved OEE - By identifying and addressing inefficiencies, you'll improve overall equipment efficiency, reducing costs and downtime.
  • Lower Manufacturing Costs - Streamline operations and reduce the number of operators needed per machine, while ensuring that each operator is properly trained and qualified.
  • Enhanced Transparency - Real-time data and tracking give you full visibility into your production processes, enabling better decision-making.
  • On-Time Delivery - With better planning and forecasting, ensure that all customer orders are delivered on time.
  • Improved Production Flexibility - Predict when you need additional operators based on real-time load forecasts, helping to avoid understaffing or overstaffing.
  • Quick Issue Resolution - With detailed downtime and scrap reports, you'll be able to quickly identify and resolve production issues.